Flaps, Page 1  (click on image to enlarge)

Foam cores from Steve unboxed and bonded together.  Lightly sanded to true them up. Joggled the bottom for a later wrap of the leading edge, carbon fiber lay-up, and held down to cure.

The tops of the flaps were laid-up and leading edge too. The lay-up table has a bend in it at the transition where the taper begins.

Dug out end foam.

Line of how deep to dig the foam.  Holes cut for "core boxes."
Forms  for end tabs. Guides for glass. Tacked in with CA. Lay-up core boxes.
Rough trimming the tabs. Two part urethane foam fill. Ends filled too.